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HIGH SPEED TUBULAR BOWL SUPERCENTRIFUGE

The Super- centrifuge is a vertical high speed tubular bowl centrifuge, generating centrifugal force upto 20000 times the force of gravity. It is used for continuous separation of two immiscible liquids having different specific gravities or for clarification/polishing of liquids containing fine insoluble solids.

Models ranging from 55 LPH to 4500 LPH are available.




Operation
Open Type
Enblock Units
Applications
Specifications

 

 

 

HOW SUPER CENTRIFUGE WORKS

This sectional view of a Super-Centrifuge shows the application of centrifugal force to a mixture of two immiscible liquids containing some suspended solids.

The mixture continuously enters the Super-Centrifuge through an inlet at the base of the machine, into the hollow cylindrical rotor. Rotors have been designed and engineered to rotate at 17000 r.p.m. and generate centrifugal force of upto 20000 times the force of gravity.

This force separates the two liquids according to their specific gravities into concentric cylindrical layers, and the solids are deposited against the rotor wall.

The separated liquids are continuously displaced upwards by the incoming mixture, and continuously discharged through their respective outlet ports at the top of the rotor. The layer of accumulated solids that builds up on the rotor wall is cleaned out batch-wise when the centrifuge is shut down.

There are, however, many applications where only the removal of suspended solids from a single liquid is required. Supercentrifuges for such applications are called Clarifiers and are often provided with only one set of discharge ports.

 
OPEN TYPE SUPER-CENTRIFUGE

This basic Super-Centrifuge is employed for a surprisingly large number of industrial applications.

Applications

The Open Type Super-Centrifuge is used, for example, in the clarification of:

  • Dry Cleaner's Spirit
  • Cider and Fruit Juices
  • The dehydration of Animal Fats
  • Water Gas Tar
  • Fish Oils
  • Ball Pen Ink

It is also used for the preparation of blood plasma, beef broth and sugar syrups.

Can be supplied with special covers for dealing with viscous liquids, such as:

  • Gum Arabic
  • Gum Thickeners
  • Chewing Gum
  • Wool Grease, etc.

Materials of Construction : Numerous options are available. If required all parts in contact with material can be of stainless steel or monel.


 
ENBLOCK UNITS

For the Factory

A Super-Centrifuge with accessories such as feed and discharge pumps, thermostatically controlled heater, in stationary or portable execution, is a very useful unit for a modern factory for the treatment of various industrial oils such as:

  • Hydraulic oil
  • Cutting oil
  • Engine test bed oil
  • Rolling mill lubricants
  • Wire drawing lubricants

For Power Stations

Units with stainless steel bowl, special safety features such as antiflood device and indirect heater are recommended for modern thermal power stations for purification of turbine lubricating oils.

For Human Blood Plasma Fractionation

Both the AS16 and AS26 size machines are ideally suited for fractionation of Blood Plasma wherein the slightest contamination means the loss of a complete batch. Therefore, the three piece frame comprising the pedestal, barrel and swivel head is painted in white to a pharmaceutical finish. Furthermore, the stainless steel contact parts such as the bowl interior in Stainless Steel or equivalent material, the stainless steel covers and certain stainless steel drag components are polished to high sanitary standards to ensure functionally satisfactory performance. In addition, the barrel is preferably jacketted for cooling media circulation and the pulley assembly is fitted with grease packed bearings to ensure a clean, reliable and effective performance.

For Pharma & Bio-technology Applications

Model AS-16 and AS-26 high-G Tubular Bowl Super Centrifuge are built with Sanitary Design Features for seperation of Biological material, and for Biotechnology application requiring BL-1-LS containment of Biohazards.


Features:
  • Compiles with cMGP standards.
  • All stainless steel wetted parts are electro-polished to Ra < 0.5 microns.
  • Inbuilt centripetal pump is provided for foam and aerosol control.
  • Variable speed Drive achieves operations between 7500 x G to 17000 x G or 20000 x G depending upon the model of Super Centrifuges.
  • Sterlization-in-place (SIP) feature is provided with special vaporitite covers designed to accept saturated steam at 1.0 barG and 1210C, and incorporates a Safety Rupture Disc.
  • Clean-in-Place (CIP) feature is provided.
  • A dedicated Control Panel is provided with status indicating illuminators, "ON"-OFF Push Buttons, and Auto-Manual Sequence Control of CIP and SIP operations.

For Bio-diesel Production

The model AS-16 and AS-26 high-G Tubular Bowl Super Centrifuge are used for the

Features:
  • Seperation of Biodiesel from Glycerol+Methanol mixture after transterification.
  • Seperation of Biodiesel from Wash-Water in the subsequent bio diesel washing steps.

The machines can be supplied whenever required, with special features for minimizing solvent loss and for mitigating solvent hazards.

 
SOME INDUSTRIAL APPLICATIONS OF SUPER-CENTRIFUGES

The fields of application of the Super-Centrifuge is almost unlimited. The number of processes which involve a liquid/liquid; liquid/liquid/solid; or liquid/solid separational steps are too numerous to describe here. A few of the better known ones are mentioned briefly below:

Oil Purification

Literally, thousands of Super-Centrifuges are employed for the purification of:

  • diesel fuel oil
  • diesel lubricating oil
  • heavy fuel oil
  • turbine lubricating oil
  • transformer oil
  • switch oil

In steel mills and engineering works for the purification of:

  • rolling mill oil
  • engine test bed oil
  • cutting and hardening oils
  • grinding and drawing oils
  • hydraulic oils

Chemicals and Pharmaceuticals Applications here include:

  • clarification of caustic in Rayon Industry (Steep press liquor)
  • soda solution
  • gum clarification
  • blood fractionation
  • printing inks
  • virus recovery

and many special separation jobs which are often unique to each particular process.

Food Manufacture

  • cider and wine clarification
  • soup clarification
  • fat clarification
  • fruit juice clarification
  • cocoa butter clarification and chocolate
  • chocolate scrap recovery

Paint and Varnish

  • Removal of oversize pigments from paints and lacquers clarification of varnish.

Clarification of Ink used by Newsprint Industry

Waste ink from newspapers can be reclaimed through a recovery system comprising strainers, fitters, magnetic separators, tanks and an AS26 tabular bowl Super Centrifuge at the heart of the process.

With correctly selected process and machine conditions, an acceptable clarification performance and centrate ink quality would be obtainable also on gravure and web offset inks that could be combined after centrifugation with fresh inks before reuse.

Clarification of Cherry Syrup

Clarification of Cherry Syrup can be effectively achieved with the Pennwalt high-G tubular bowl super centrifuge operating at 13200 x G.  The model AS-16 with sanitary finish can be operated t 15000 rpm to achieve a feed capacity of up to 180 lph and a model AS-26 with sanitary finish and operating at 1500 x G would achieve a feed capacity of up to 320 lph depending upon the settling characteristic of the insoluble solids.  The bowl would need to be cleaned batch wise once or twice every 8 hours /day operation.

 
MECHANICAL SPECIFICATIONS
MODEL AS12/HC AS16 AS18 AS26
Bowl Speed 15000 17000 15000 17000
Maximum Centrifugal Force 13200 17000 13200 20000
Total Bowl Capacity 3.1 litres 6 litres 6 litres 9 litres
Bowl Dirt Capacity 2 litres 3.5 litres 3.5 litres 5.25 litres
Bowl Weight 11 kg. 17 kg. 17 kg. 25 kg.
Mineral Oil Products - Capacity Litres/Hr.
Model Crude Oil Machine Oil Hydraulic Oil Lube Oil Diesel Oil Heavy Fuel Oil
AS12 550 250 / 550 700 700 700 --
AS12HC 800 400 / 800 1000 1000 1000 --
AS16 1800 1500 / 1800 1800 1800 1800 --
AS18 1800 / 3000 1500 /3000 2200 / 3400 2200 / 3400 2200 / 3400 1600 / 2200
AS26 3500 / 4500 3000 / 4000 4000 / 4500 4000 / 4500 4000 / 4500 --

 

 
 
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