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HIGH SPEED TUBULAR BOWL SUPERCENTRIFUGE
The Super- centrifuge is a vertical high speed tubular bowl centrifuge, generating centrifugal force upto 20000 times the force of gravity. It is used for continuous separation of two immiscible liquids having different specific gravities or for clarification/polishing of liquids containing fine insoluble solids.
Models ranging from 55 LPH to 4500 LPH are available.

| HOW SUPER CENTRIFUGE WORKS |
This sectional view of a Super-Centrifuge shows the application
of centrifugal force to a mixture of two immiscible liquids
containing some suspended solids.
The mixture continuously enters the Super-Centrifuge through
an inlet at the base of the machine, into the hollow cylindrical
rotor. Rotors have been designed and engineered to rotate at 17000 r.p.m. and
generate centrifugal force of upto 20000 times the force of
gravity.
This force separates the two liquids according to their specific
gravities into concentric cylindrical layers, and the solids
are deposited against the rotor wall.
The separated liquids are continuously displaced upwards by
the incoming mixture, and continuously discharged through their respective
outlet ports at the top of the rotor. The layer of accumulated
solids that builds up on the rotor wall is cleaned out batch-wise when
the centrifuge is shut down.
There are, however, many applications where only the removal
of suspended solids from a single liquid is required. Supercentrifuges for such applications are called Clarifiers and are often provided with only one set
of discharge ports.

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| OPEN TYPE SUPER-CENTRIFUGE |
This basic Super-Centrifuge
is employed for a surprisingly large number of industrial applications.
Applications
The Open Type
Super-Centrifuge is used, for example, in the clarification of:
- Dry Cleaner's Spirit
- Cider and Fruit Juices
- The dehydration of Animal Fats
- Water Gas Tar
- Fish Oils
- Ball Pen Ink
It is also used for the preparation of blood plasma, beef broth
and sugar syrups.
Can be supplied with special covers for dealing with viscous
liquids, such as:
- Gum Arabic
- Gum Thickeners
- Chewing Gum
- Wool Grease,
etc.
Materials of Construction : Numerous options are available.
If required all parts in contact with material can be of stainless
steel or monel.

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| ENBLOCK UNITS |
For the Factory
A Super-Centrifuge with accessories such as feed and discharge
pumps, thermostatically controlled heater, in stationary or
portable execution, is a very useful unit for a modern factory
for the treatment of various industrial oils such as:
- Hydraulic oil
- Cutting oil
- Engine test bed oil
- Rolling mill lubricants
- Wire drawing
lubricants
For Power Stations
Units with stainless steel bowl, special safety features such
as antiflood device and indirect heater are recommended for
modern thermal power stations for purification of turbine lubricating
oils.
For Human Blood Plasma Fractionation
Both the AS16 and AS26 size machines are ideally suited for
fractionation of Blood Plasma wherein the slightest contamination
means the loss of a complete batch. Therefore, the three piece
frame comprising the pedestal, barrel and swivel head is painted
in white to a pharmaceutical finish. Furthermore, the stainless
steel contact parts such as the bowl interior in Stainless
Steel or equivalent material, the stainless steel covers and
certain stainless steel drag components are polished to high
sanitary standards to ensure functionally satisfactory performance.
In addition, the barrel is preferably jacketted for cooling
media circulation and the pulley assembly is fitted with grease
packed bearings to ensure a clean, reliable and effective
performance.
For Pharma
& Bio-technology Applications
Model AS-16 and AS-26 high-G Tubular Bowl Super Centrifuge are built with Sanitary Design Features for seperation of Biological material, and for Biotechnology application requiring BL-1-LS containment of Biohazards.
Features:
- Compiles with cMGP standards.
- All stainless steel wetted parts are electro-polished to Ra < 0.5 microns.
- Inbuilt centripetal pump is provided for foam and aerosol control.
- Variable speed Drive achieves operations between 7500 x G to 17000 x G or 20000 x G depending upon the model of Super Centrifuges.
- Sterlization-in-place (SIP) feature is provided with special vaporitite covers designed to accept saturated steam at 1.0 barG and 1210C, and incorporates a Safety Rupture Disc.
- Clean-in-Place (CIP) feature is provided.
- A dedicated Control Panel is provided with status indicating illuminators, "ON"-OFF Push Buttons, and Auto-Manual Sequence Control of CIP and SIP operations.
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For Bio-diesel
Production
The model AS-16 and AS-26 high-G Tubular Bowl Super Centrifuge are used for the
Features:
- Seperation of Biodiesel from Glycerol+Methanol mixture after transterification.
- Seperation of Biodiesel from Wash-Water in the subsequent bio diesel washing steps.
The machines can be supplied whenever required, with special features for minimizing solvent loss and for mitigating solvent hazards. |

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| SOME INDUSTRIAL APPLICATIONS OF SUPER-CENTRIFUGES |
The fields of
application of the Super-Centrifuge is almost unlimited. The number
of processes which involve a liquid/liquid; liquid/liquid/solid;
or liquid/solid separational steps are too numerous to describe
here. A few of the better known ones are mentioned briefly below:
Oil Purification
Literally, thousands of Super-Centrifuges are employed for the
purification of:
- diesel fuel oil
- diesel lubricating oil
- heavy fuel oil
- turbine lubricating oil
- transformer oil
- switch oil
In steel mills and engineering works for the purification
of:
- rolling mill oil
- engine test bed oil
- cutting and hardening oils
- grinding and drawing oils
- hydraulic oils
Chemicals and Pharmaceuticals Applications here include:
- clarification of caustic in Rayon Industry (Steep press liquor)
- soda solution
- gum clarification
- blood fractionation
- printing inks
- virus recovery
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and many special separation jobs which are often unique to each
particular process.
Food Manufacture
- cider and wine clarification
- soup clarification
- fat clarification
- fruit juice clarification
- cocoa butter clarification and chocolate
- chocolate scrap recovery
Paint and Varnish
- Removal of
oversize pigments from paints and lacquers clarification of varnish.
Clarification of Ink used by Newsprint Industry
Waste ink from newspapers can be reclaimed through a recovery
system comprising strainers, fitters, magnetic separators,
tanks and an AS26 tabular bowl Super Centrifuge at the heart
of the process.
With correctly selected process and machine conditions, an
acceptable clarification performance and centrate ink quality
would be obtainable also on gravure and web offset inks that
could be combined after centrifugation with fresh inks before
reuse.
Clarification of Cherry Syrup
Clarification of Cherry Syrup can be effectively achieved with the Pennwalt high-G tubular bowl super centrifuge operating at 13200 x G. The model AS-16 with sanitary finish can be operated t 15000 rpm to achieve a feed capacity of up to 180 lph and a model AS-26 with sanitary finish and operating at 1500 x G would achieve a feed capacity of up to 320 lph depending upon the settling characteristic of the insoluble solids. The bowl would need to be cleaned batch wise once or twice every 8 hours /day operation.

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| MECHANICAL SPECIFICATIONS |
| MODEL |
AS12/HC |
AS16 |
AS18 |
AS26 |
| Bowl Speed |
15000 |
17000 |
15000 |
17000 |
| Maximum Centrifugal Force |
13200 |
17000 |
13200 |
20000 |
| Total Bowl Capacity |
3.1 litres |
6 litres |
6 litres |
9 litres |
| Bowl Dirt Capacity |
2 litres |
3.5 litres |
3.5 litres |
5.25 litres |
| Bowl Weight |
11 kg. |
17 kg. |
17 kg. |
25 kg. |
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Mineral Oil Products - Capacity
Litres/Hr. |
| Model |
Crude Oil |
Machine Oil |
Hydraulic Oil |
Lube Oil |
Diesel Oil |
Heavy Fuel Oil |
| AS12 |
550 |
250 / 550 |
700 |
700 |
700 |
-- |
| AS12HC |
800 |
400 / 800 |
1000 |
1000 |
1000 |
-- |
| AS16 |
1800 |
1500 / 1800 |
1800 |
1800 |
1800 |
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| AS18 |
1800 / 3000 |
1500 /3000 |
2200 / 3400 |
2200 / 3400 |
2200 / 3400 |
1600 / 2200 |
| AS26 |
3500 / 4500 |
3000 / 4000 |
4000 / 4500 |
4000 / 4500 |
4000 / 4500 |
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