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VIBRATING SCREENS - Vibroscreen for wet solid-liquid separation or for dry solids classification

Operation
Unique Feature
Applications
Specifications

The Vibroscreen is a circular unitised gyratory screen. It is the largest of its type available today, with three-component multiplane mechanical vibration. It handles wet & dry screening of particles ranging from 10mm down to 400 mesh in size. It gives very high capacity per sq.ft of screening area & consumes minimum energy. The motivation is through a motor with a double extended shaft, fitted at both ends with eccentric weights.

The base unit whole base-unit drive assembly is mounted on a circular base with rugged springs which allows the unit to vibrate freely, and comprises carbon steel base and a motor table, support springs and spring mounts, top and bottom eccentric weights, a lead scale indicator, and a heavy duty motor for operation on 400-440V, 3-Phase 50 Hz power supply. The springs prevent transmitted vibration reaching the floor area on which the machine stands. The screen deck assemblies and spacing frames are connected together by stainless steel quick release circle clamps. Screen deck assemblies can be mounted one on top of the other within the vibroscreen assembly. The Vibroscreen is suitable for all types of screening operations within these four broad categories.

Dry Separation
This involves separation of different materials on the basis of their particle shape.

Dry Classification
This involves separation of solid particles into precise sized fractions.

Solid-Liquid-Separation
This involves dewatering of solids and clarification of liquids.

Solids Classification
This involves separation of solid-particles into sized fractions in a liquid medium. Highest screening efficiency is achieved by controlling the patterns of movement of solids on the screen surface. Control is achieved by varying the position of the bottom eccentric weight as shown in the diagram.

VIBROSCREEN OPERATION

The material is fed on to the centre of the top screen and the oversize material is moved by the multiplane motion to the periphery of the screen to be discharged through a tangential outlet. The undersize particles and / or liquids pass through the screen to produce fine sized fractions or clarified liquid.

The tangential component of the motion-imparted to the solid on the screen is controlled by the angular position of the top and bottom eccentric weights. The screening pattern can therefore be controlled by altering the angle of the eccentrics and some general examples of the type of control are shown...

If the mass of the top eccentric is increased, this will increase the horizontal throw on the screen and will cause the oversize material to discharge at a fast rate.

An increase in the bottom eccentric mass will increase the vertical component of the motion. In the case where 'near size' blinding of the screen is a possibility, it is desirable to promote maximum vertical component of the motion in order to dislodge particles which may be held (pegged) in the interstices of the screen.

UNIQUE FEATURES

High Capacity, Minimum Space

By varying the angular displacement of the bottom eccentric weight, the screening pattern can be optimised for each job, thus giving a high capacity per square foot of screen surface.

Adaptability

Discharge ports can be rotated to meet layout requirements and individual frames between screen desks can be tailored to suit the needs of that fraction.

No Transmitted Vibration

Motion is transmitted through the screening assembly and vibration is completely absent from the screen base. No special foundations are required and many screens are operating suspended from ceiling hangers. By the same token, the machine can be made portable and its operation is silent.

Long Screen Life

Sharples have developed a special screen holding device and a taut screen cloth is achieved on assembly. The cloth does not flex and moves rigidly with the screen assembly.

Minimum Screen Blinding

The vertical component of the vibration given by the bottom eccentric weight ensures that blinding of the screen by particles close in size to the screen cloth aperture is minimised. Ball trays/Kleen Rings can be added if necessary to alleviate screen blinding.

Low Operating Costs

The Vibroscreen uses only low power motors, since all their energy is used to create screen motion, none is wasted in vibrating a massive frame and foundation.

Bottom Eccentric Lead

The tangential component of the motion imparted to the solid on the screen is controlled by the angular position of the top and bottom eccentric weights. The screening pattern can therefore be controlled by altering the angle of the eccentrics and some general examples of the type of control are shown...

APPLICATIONS
Large or small, wet or dry, there is a place for Vibroscreens in your industry. Detailed below are some of the uses that Vibroscreens have been put to. Pennwalt Vibroscreens are backed by a full technical advisory service to help solve separational problems in industry.
Applications in Process Industry
Abrasives (c)   Ceramic Powder (e)   Paper Coatings
ABS powder Crushed Bones Paints
Aluminium foil (granulated) Cellulose Powder Potassium Chlorate
Aluminium Powder Detergent Powder Sand
Aluminium Swarf / Coolant Dextrose Silicon Carbide
Ammonium Phosphate Insecticides Starch Slurry
Ammonium Nitrate Metal Powder Steel shots/grits
Baby Food Ossein Spices
Calcined Petroleum Coke Polymer Resin/Pellets (nylon, PVC, LDPE, PP Polystyrene, Polyester) Sulphur Powder
Cattle Feed Pulp and Paper Mill Sugar Powder
Catalyst Pellets (a)   Recovery of fibre Sodium Sulphate
Ceramics (b)   Black liquor STPP and Soda Ash
(a)   Ceramic Slurry (c)   Milk of lime Tea: (Black Tea)
(b)   Glazed Slip (d)   Starch/Talcum Slurry Table Salt
 
Applications in Food Industry
Screening of Ground Almonds.
Screening of Coconut Shell Powder
Screening of maida flour.
Screening of papaya cubes.
Screening of Soya & maida flour, Dry potato powder.
Screening of Starch powder.
Separation of waste threads, jute, coriander seeds etc. from Sugar granules.
Screening of Turmeric pigment.
Screening of Refined Table Salt.
Separation of solid fat from ghee.
Clarification of Alkaline Extracts of Soya Flakes.
Sorting of Orthodox Tea.
Screening of Castor Seed Extraction.
Meat Meal.
Biscuit Pieces.
Animal Blood (Removal of bone chips and contaminants).
Bentonite clay powder.
Bone Meal.
Calcium Nitrate.
Coffee Powder.
Copper Sulphate.
Carbon Pellets.
Carbon Activated.
Citrus Pulp / Juice
Citrus Skin / Oil and water emulsion
Pentaerythritrol
N.P.K. Fertilizer
Lactose
Graphite Powder
Milk Powder
White water and Black Liquor
Polyethylene Pellets
Polystyrene Beads
Fish Press liquor
Peas (frozen)
Soya Flour
Chilly Powder
Turmeric Powder
Sodium bicarbonate
Tobacco
Talcum Powder
Green Tea
Wheat Flour
Zinc Oxide
Dewatering Paunch Manure (ABATTOIRS)
Clarification of bottle washing costic solution (BREWERIES)
Skin Milk powders
Fish Meal
Barking Drums (Effluent)
Bauxite
Minerals (Containing calcined bauxite, china clay, brick bats, etc).
Borex (Anhydrous)
Resin (Ion - Exchange)
Vermiculite
Wood Charcoal
 
Applications in Chemical Industry
Classification of Anhydrous Aluminium Chloride.
Classification of Polyster Beads.
Classification of Sea Weed Extract.
Degritting Milk of lime slurry.
Removal of metallic bits by screening Salicyclic Acid.
Screening Hydrate Lime.
Screening of Acrylate Powder.
Screening of Calcium Carbonate Powder.
Screening of Calcium carbide.
Screening of Chalk Powder.
Screening of effluent overflow from Hydrocyclone.
Screening of Gum Powder.
 
Miscellaneous Applications
Removal of broken pellets from pelletiser.
Clarification of fermented Maize Slurry.
Clarification of steeping press liquor.
Grading of dried yeast (Brewers).
Screening of Rice Straw.
Screening of Crimson paint.
Screening of backwater from paper-mill.
Screening of cottonstem chip.
Removal of coarse fibres from paper mill effluent.
Screening of Refractory Grog.
Screening of coconut shell powder.
Screening of Rubber particles.
Screening of Crushed Silica Sand.
Screening of polyster chips to remove strands.
Specifications
ALL DIMENSIONS ARE IN MM
Model 'A' 'B' 'C' 'D' 'E' 'F' 'G' 'H' 'J' 'K' 'L' 'M'
'C/C'
'O' 'P' 'R'
24"  437 551 666 780 895 685 799 913 1028 114 355 451 622 152 400
30" 437 551 666 780 895 685 799 913 1028 114 355 559 762 152 490
38"  623 763 940 1112 1283 959 1131 1303 1474 182 439 639 973 203 608
48" 647 793 964 1136 1307 983 1155 1327 1498 209 463 820 1206 203 743
60"  647 857 1066 1276 1485 1098 1307 1517 1727 172 463 956 1524 203 914
72" 749 997 1244 1492 1740 1264 1511 1751 2006 190 460 1100 1803 203 1035
84"  749 1084 1368 1652 1936 1338 1592 1846 2190 269 460 1330 2078 203 1240
 
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