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VIBRATING SCREENS - Vibroscreen for wet solid-liquid separation
or for dry solids classification
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The Vibroscreen is a circular unitised gyratory screen. It is the largest of its type available today, with three-component multiplane mechanical vibration. It handles wet & dry screening of particles ranging from 10mm down to 400 mesh in size. It gives very high capacity per sq.ft of screening area & consumes minimum energy. The motivation is through a motor with a double extended shaft, fitted at both ends with eccentric weights.
The base unit whole base-unit drive assembly is mounted on a circular base with rugged springs which allows the unit to vibrate freely, and comprises carbon steel base and a motor table, support springs and spring mounts, top and bottom eccentric weights, a lead scale indicator, and a heavy duty motor for operation on 400-440V, 3-Phase 50 Hz power supply. The springs prevent transmitted vibration reaching the floor area on which the machine stands. The screen deck assemblies and spacing frames are connected together by stainless steel quick release circle clamps. Screen deck assemblies can be mounted one on top of the other within the vibroscreen assembly. The Vibroscreen is suitable for all types of screening operations within these four broad categories.
Dry Separation
This involves separation of different materials on the basis of their particle
shape.
Dry Classification
This involves separation of solid particles into precise sized fractions.
Solid-Liquid-Separation
This involves dewatering of solids and clarification of liquids.
Solids Classification
This involves separation of solid-particles into sized fractions in a liquid medium. Highest screening
efficiency is achieved by controlling the patterns of movement
of solids on the screen surface. Control is achieved by varying
the position of the bottom eccentric weight as shown in the diagram. |
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| VIBROSCREEN OPERATION |
The material is fed on to the centre of the top screen and
the oversize material is moved by the multiplane motion to the
periphery of the screen to be discharged through a tangential
outlet. The undersize particles and / or liquids pass through
the screen to produce fine sized fractions or clarified liquid.
The tangential component of the motion-imparted to the solid on
the screen is controlled by the angular position of the top and
bottom eccentric weights. The screening pattern can therefore
be controlled by altering the angle of the eccentrics and some
general examples of the type of control are shown...
If the mass of the top eccentric is increased, this will increase
the horizontal throw on the screen and will cause the oversize
material to discharge at a fast rate.
An increase in the bottom eccentric mass will increase the vertical
component of the motion. In the case where 'near size' blinding
of the screen is a possibility, it is desirable to promote maximum
vertical component of the motion in order to dislodge particles which may be held
(pegged) in the interstices of the screen. |
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| UNIQUE FEATURES |
High Capacity, Minimum Space
By varying the angular displacement of the bottom eccentric
weight, the screening pattern can be optimised for each job,
thus giving a high capacity per square foot of screen surface.
Adaptability
Discharge ports can be rotated to meet layout requirements and
individual frames between screen desks can be tailored to suit
the needs of that fraction.
No Transmitted Vibration
Motion is transmitted through the screening assembly and vibration
is completely absent from the screen base. No special foundations
are required and many screens are operating suspended from ceiling
hangers. By the same token, the machine can be made portable
and its operation is silent.
Long Screen Life
Sharples have developed a special screen holding device and a
taut screen cloth is achieved on assembly. The cloth does not
flex and moves rigidly with the screen assembly.
Minimum Screen Blinding
The vertical component of the vibration given by the bottom
eccentric weight ensures that blinding of the screen by particles
close in size to the screen cloth aperture is minimised. Ball
trays/Kleen Rings can be added if necessary to alleviate screen
blinding.
Low Operating Costs
The Vibroscreen uses only low power motors, since all their
energy is used to create screen motion, none is wasted in vibrating
a massive frame and foundation.
Bottom Eccentric Lead
The tangential component of the motion imparted to the solid
on the screen is controlled by the angular position of the top
and bottom eccentric weights. The screening pattern can therefore
be controlled by altering the angle of the eccentrics and some
general examples of the type of control are shown...

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| APPLICATIONS |
| Large or small, wet or dry, there is a place for Vibroscreens
in your industry. Detailed below are some of the uses that Vibroscreens
have been put to. Pennwalt Vibroscreens are backed by a full
technical advisory service to help solve separational problems
in industry. |
Applications in Process Industry |
| Abrasives |
(c) Ceramic Powder |
(e) Paper Coatings |
| ABS powder |
Crushed Bones |
Paints |
| Aluminium foil (granulated) |
Cellulose Powder |
Potassium Chlorate |
| Aluminium Powder |
Detergent Powder |
Sand |
| Aluminium Swarf / Coolant |
Dextrose |
Silicon Carbide |
| Ammonium Phosphate |
Insecticides |
Starch Slurry |
| Ammonium Nitrate |
Metal Powder |
Steel shots/grits |
| Baby Food |
Ossein |
Spices |
| Calcined Petroleum Coke |
Polymer Resin/Pellets
(nylon, PVC, LDPE, PP Polystyrene, Polyester) |
Sulphur Powder |
| Cattle Feed |
Pulp and Paper Mill |
Sugar Powder |
| Catalyst Pellets |
(a) Recovery of fibre |
Sodium Sulphate |
| Ceramics |
(b) Black liquor |
STPP and Soda Ash |
| (a) Ceramic Slurry |
(c) Milk of lime |
Tea: (Black Tea) |
| (b) Glazed Slip |
(d) Starch/Talcum Slurry |
Table Salt |
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Applications in
Food Industry |
| Screening of Ground Almonds. |
| Screening of Coconut Shell Powder |
| Screening of maida flour. |
| Screening of papaya cubes. |
| Screening of Soya & maida flour, Dry potato powder. |
| Screening of Starch powder. |
| Separation of waste threads, jute, coriander seeds etc. from Sugar granules. |
| Screening of Turmeric pigment. |
| Screening of Refined Table Salt. |
| Separation of solid fat from ghee. |
| Clarification of Alkaline Extracts of Soya Flakes. |
| Sorting of Orthodox Tea. |
| Screening of Castor Seed Extraction. |
| Meat Meal. |
| Biscuit Pieces. |
| Animal Blood (Removal of bone chips and contaminants). |
| Bentonite clay powder. |
| Bone Meal. |
| Calcium Nitrate. |
| Coffee Powder. |
| Copper Sulphate. |
| Carbon Pellets. |
| Carbon Activated. |
| Citrus Pulp / Juice |
| Citrus Skin / Oil and water emulsion |
| Pentaerythritrol |
| N.P.K. Fertilizer |
| Lactose |
| Graphite Powder |
| Milk Powder |
| White water and Black Liquor |
| Polyethylene Pellets |
| Polystyrene Beads |
| Fish Press liquor |
| Peas (frozen) |
| Soya Flour |
| Chilly Powder |
| Turmeric Powder |
| Sodium bicarbonate |
| Tobacco |
| Talcum Powder |
| Green Tea |
| Wheat Flour |
| Zinc Oxide |
| Dewatering Paunch Manure (ABATTOIRS) |
| Clarification of bottle washing costic solution (BREWERIES) |
| Skin Milk powders |
| Fish Meal |
| Barking Drums (Effluent) |
| Bauxite |
| Minerals (Containing calcined bauxite, china clay, brick bats, etc). |
| Borex (Anhydrous) |
| Resin (Ion - Exchange) |
| Vermiculite |
| Wood Charcoal |
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Applications in Chemical Industry |
| Classification of Anhydrous Aluminium Chloride. |
| Classification of Polyster Beads. |
| Classification of Sea Weed Extract. |
| Degritting Milk of lime slurry. |
| Removal of metallic bits by screening Salicyclic Acid. |
| Screening Hydrate Lime. |
| Screening of Acrylate Powder. |
| Screening of Calcium Carbonate Powder. |
| Screening of Calcium carbide. |
| Screening of Chalk Powder. |
| Screening of effluent overflow from Hydrocyclone. |
| Screening of Gum Powder. |
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Miscellaneous Applications |
| Removal of broken pellets from pelletiser. |
| Clarification of fermented Maize Slurry. |
| Clarification of steeping press liquor. |
| Grading of dried yeast (Brewers). |
| Screening of Rice Straw. |
| Screening of Crimson paint. |
| Screening of backwater from paper-mill. |
| Screening of cottonstem chip. |
| Removal of coarse fibres from paper mill effluent. |
| Screening of Refractory Grog. |
| Screening of coconut shell powder. |
| Screening of Rubber particles. |
| Screening of Crushed Silica Sand. |
| Screening of polyster chips to remove strands. |
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| Specifications |
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| ALL DIMENSIONS ARE IN MM |
| Model |
'A' |
'B' |
'C' |
'D' |
'E' |
'F' |
'G' |
'H' |
'J' |
'K' |
'L' |
'M'
'C/C' |
'O' |
'P' |
'R' |
| 24" |
437 |
551 |
666 |
780 |
895 |
685 |
799 |
913 |
1028 |
114 |
355 |
451 |
622 |
152 |
400 |
| 30" |
437 |
551 |
666 |
780 |
895 |
685 |
799 |
913 |
1028 |
114 |
355 |
559 |
762 |
152 |
490 |
| 38" |
623 |
763 |
940 |
1112 |
1283 |
959 |
1131 |
1303 |
1474 |
182 |
439 |
639 |
973 |
203 |
608 |
| 48" |
647 |
793 |
964 |
1136 |
1307 |
983 |
1155 |
1327 |
1498 |
209 |
463 |
820 |
1206 |
203 |
743 |
| 60" |
647 |
857 |
1066 |
1276 |
1485 |
1098 |
1307 |
1517 |
1727 |
172 |
463 |
956 |
1524 |
203 |
914 |
| 72" |
749 |
997 |
1244 |
1492 |
1740 |
1264 |
1511 |
1751 |
2006 |
190 |
460 |
1100 |
1803 |
203 |
1035 |
| 84" |
749 |
1084 |
1368 |
1652 |
1936 |
1338 |
1592 |
1846 |
2190 |
269 |
460 |
1330 |
2078 |
203 |
1240 |
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